Drivers
HP Viewpoint: Optimize control systems with preventive maintenance
Ensuring equipment integrity by conducting thorough maintenance provides multiple benefits, from maximizing machine uptime and minimizing process shutdowns, to prolonged equipment service life and imp..
HP Reliability: Things to know and do before starting new initiatives
HP editors frequently attend technical conferences to keep informed on the many factors impacting the hydrocarbon processing industry (HPI). The focus of these conferences often differs. However, one ..
A chemist’s perspective on organic fouling in ethylene operations
Since organic fouling cannot be completely eliminated, ethylene producers must use operational, chemical and mechanical methods to minimize heat transfer losses and equipment downtime.
Automate furnace controls to improve safety and energy efficiency
Furnace firing is the biggest single operating expense in any refinery. Consider a medium-size refinery (250,000 bpd) that consumes 2,000 MMBtu/h. At a cost of $5/MMBtu, that’s $87.6 MM/yr being ..
Use online conditioning to monitor electric motors
Quality and health assessments of motor insulation are important aspects during the manufacturing, as well as the operation, of electrical motors. Today, there are several offline insulation quality a..
HP Engineering Case Histories: Case 79: Integral compressor failures
Recently, the author received information regarding the failure of a large reciprocating compressor. In this example, the pistons for power and compressor cylinders are powered by the same crankshaft...
HP Reliability: Make equipment decisions with up-to-date technical information
Answering lube practice-related questions is important. These questions provide insight on the status of education and technology, along with trends in understanding equipment reliability, safety and ..
HP Reliability: Small deviations can compromise equipment reliability
In 2013, a major refinery was experiencing serious pump problems. The refinery had a massive thrust-bearing failure on a critical 3,560-rpm pump. The pump was designed and manufactured by a well-known..
Keep liquid analysis invisible in refineries
The hidden heroes of hydrocarbon processing plants are the liquid analyzers, especially the pH and conductivity loops. Unlike their flashier cousins in gas analysis, these analyzers operate behind the..
Reciprocating compressors running together—Is that a problem?
A new maintenance engineer is assigned the task of overseeing large, critical rotating equipment in a petrochemical facility (Fig. 1). In this example, the facility has vent-gas compressors that, in g..

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