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GE awards INEOS for water technology at Scottish petchem plant

TREVOSE, PA. — GE Water & Process Technologies has honored INEOS with its prestigious Ecomagination Leadership and Return on Environment (ROE) awards to recognize the petrochemical manufacturer for its noteworthy reductions in water usage and associated costs savings on its KG ethylene plant at its petrochemical complex in Grangemouth, Scotland.

Photo courtesy of INEOS.
Photo courtesy of INEOS.

Faced with a water cooling system that was limited to four cycles due to calcium phosphate and calcium carbonate scaling, the KG plant team collaborated with GE Water & Process Technologies to address these issues and thereby increase the cycles of their cooling water. Specifically, Water & Process Technologies provided the asset with its GenGard corrosion treatment chemistry, TrueSense cooling water technology and InSight asset performance management (APM) system.

By implementing this solution, INEOS would have the ability to potentially increase the water cycles in the cooling tower system to eight cycles, which would conserve approximately 100 MMgal of water per year and thereby deliver significant savings.

GE’s InSight APM system and service reliability center allowed for continuous monitoring of key water parameters between service visits, which ensured that any issue that could increase the scaling due to increased cycles were addressed quickly and efficiently.

The GE Water & Process Technologies Ecomagination Leadership award recognizes the achievements of industrial users for striking a positive balance between today's economic, industrial and sustainability challenges. It is given to the top customers in environmental and economic performance. The business’ prestigious ROE award honors significant environmental (water, energy, resource) accomplishments.

INEOS is a global manufacturer of petrochemicals, specialty chemicals and oil products. It comprises 18 businesses each with a major chemical company heritage. Its production network spans 67 sites in 16 countries throughout the world. Grangemouth represents INEOS’ largest manufacturing site by volume of products. It is home to Scotland’s only crude oil refinery and produces the bulk of fuels used in Scotland.

Its Grangemouth petrochemical plant makes around 1 MMtpy of product, which is used as the building blocks in the manufacturing of household items. These include synthetic ethanol, ethylene, propylene and polymers (polyethylene and polypropylene). INEOS’ products are used extensively in the petrochemical industry and transformed into bottles and pipes, cabling and insulation and food packaging and are used in the pharmaceutical industry.

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